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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Records review and baseline data collection - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Repair vs alteration definitions and procedures - Authorization and responsibility for work |
| Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization |
| Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements |
API Pressure Vessel Inspector Sample Questions:
1. Which of the following relief devices is intended to work with steam boilers?
A) Balanced Safety Relief.
B) Safety Valve.
C) Safety Relief Valve.
D) Relief Valve.
2. Describe the steps involved in a typical API-510 compliance audit of a facility's pressure vessels.
3. Under API-510, a pressure vessel inspector must renew their certification every:
A) 3 years
B) 10 years
C) 5 years
D) 6 years
4. Discuss the role of API-510 in ensuring environmental compliance for pressure vessels.
5. When does the API-510 Inspection Code apply?
A) Vessels constructed to API-572
B) Only pressure vessels being fabricated for refinery/petro-chemical service
C) Vessels after they have been placed in service
D) Pressure vessel being fabricated to ASME Section VIII, Division 1 or 2
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: Only visible for members | Question # 3 Answer: A | Question # 4 Answer: Only visible for members | Question # 5 Answer: C |
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